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Spray Booths

Ultrimax are specialists in paint spray booth design, manufacture & installation

We offer customised production flow solutions and services, as well as providing straightforward spray booth options - speak to our technical expert for more information.

Optimise Your Production Space: Tailored Spray Booth Options

Tailoring your booth selection, dimensions, and accessories is essential to meet the unique demands of your production and paint shop surroundings. Getting it right is crucial in order to establish a secure working environment for your team and to ensure the best finishes. Spray booths are not one-size-fits-all, as each paint shop has distinctive requirements. Our technical experts are ready to provide, assistance and guidance to ensure you achieve the ideal setup for your specific needs, whether it be a Dry Filter Spray Booth, Water Wash Spray booth or to improve your drying times.

Types of Spray Booths

  • Dry Filter Spray Booths

    Dry filter spray booths use dry filters to capture overspray, commonly employed in industrial settings to control air pollution.

  • Water Wash Spray Booths

    The water wash booth is tailored for efficient finishing. It uses a recirculating water curtain to capture and eliminate paint particulate.

  • Curing

    Drying rooms help to increase output and ensure quality of finished projects, drying times can be decreased by up to 50%.

  • Venjakob

    As a globally renown auto spray line, Venjakob has developed its reputation for excellence in spray coating over the last 60 years

The Process Made Simple

  • 1. Design & Consultation

    Understand your requirements and translate this into your perfect layout based on your ideal production rates and work flow.

  • 2. Planning & Project Management

    Manage each manufacturing stage and key milestone to ensure no delays and no hidden costs.

  • Installation & Commissioning

    Installations are meticulously scheduled to prevent delays. Our teams provide hands-on guidance.

  • Client Handover

    Full onsite product training is provided to any of your team for both users and maintenance teams.

  • Ongoing Support & Maintenance

    Our expert support and maintenance contracts ensure your extraction systems in top condition for peace of mind.

Case Study - Ardagh Glass

Leading Glass Supplier Ardagh - Required a Bespoke Spray Booth and Sound Level Solution
  • Company: Ardagh Glass is a large glass and bottle producer for companies around the world.
  • Challenge: Produce a HSE and Building Regulations compliant spray booth to paint tooling components,situated in the middle of a busy workspace.
  • Solution: Design a highly visible white ISO clad spray booth with lower decibel fan
  • Installation: 2 metre wide, 2 tier extraction chamber ensures all fumes extract successfully to atmosphere through the roof
  • Performance: Lower decibel fan system developed to keep spray booth with safe working practises

FAQ's About Spray Booths

Q: What are the different types of spray booths?

A: There are a number of different types of spray booths, each designed to fulfill a range of applications. Here are a few of the most utilised: • Bench type spray booths – bench booths are designed for finishing specific spray jobs with flexibility and ease at bench height • Dry filter spray booths – dry filter booths use layered filters to separate particulate from the air passing through the exhaust • Water wash spray booths – water wash spray booths trap paint overspray and particulate with curtains of water, deposit this by-product into collection tanks • Crossdraft booths – during a spray job, crossdraft booths bring air into the front of the booth, and expel it out the rear as an airstream • Downdraft booths – produce draft patterns that fall from the ceiling to the floor, and are then expelled underneath the booth

Q: Which Paint Spray Booth Design Would Work For Me?

A: There are many types of spray booth and drying room to choose from. Designs can be dictated by budget, production requirements or even health and safety and building regulations. Check out our video link for help on Which Spray Booth To Buy? https://youtu.be/vaCfdEH528c

Q: How Much do Spray Booth Solutions Cost?

A: A spray booth is a bespoke product and in general is dictated by a range of variable factors such as , size of company, volume of spraying, building regulations attached to the facility to name just a few. It is possible to build spray booths such as bench booths for as little as £2000+ on a supply only basis and full turnkey designed spray booth, flash room and drying operation can reach over £1million pounds plus. It depends on the nature of the requirement so get in touch if you need further information.

Q: How does a reverse jet filter work?

A: The reverse jet filter is designed to collect paint particulate after dry powder coating. The jet mechanism fires a reverse thrust of air back through the spray booth filter to dislodge stuck particulate and drop it into the waiting hopper below ready for waste disposal.

Q: What is the difference between dry filter spray booths and water wash booths?

A: Dry filter spray booths use layered filters to capture paint particulates, effectively separating them from the air moving through the exhaust system of the booth. Water wash booths perform the same task but use a water curtain to trap overspray, separating it from the moving air. This paint particulate is then dropped into a collection tank.

Q: What industries typically use water wash spray booths?

A: Water wash spray booths are typically used by product manufacturers that, specific to their industry, work in a number of spray-painting environments. These are industries that have a particular need for equipment that removes paint particulate from a work area.

Q: How often do you need to clean a water wash spray booth?

A: In addition to an annual 14-month service, stipulated by LEV testing requirements, a water wash spray booth ideally needs to undergo a daily clean and check. The daily check procedure is broken down as follows: • After use, check the unit filter using the manometer on the side panel • Give the spray area a thorough clean • Check the water level and adjust if too low

Q: What are the benefits of using a centrifugal spray booth?

A: Centrifugal spray booths, apart from being quiet, reliable and extremely versatile in terms of operational conditions, also accumulate less overspray. This means that noise is reduced, and there’s less of a need for constant maintenance.

Q: What are the dry filter spray booth standard features?

A: Here are the key benefits and features of a dry filter booth: • Low-cost filters • Low-cost maintenance • Top or rear-mounted fans • Reduced need for extra cleaning caused by overspray • Meets all health and safety code compliances

Q: Where are low-level extraction boxes used?

A: Low-level extraction boxes are used in spray booths, paint shops, and other industrial environments affected by overspray and VOCs like acetone and formaldehyde.

Q: How many types of industrial tunnel ovens are there?

A: The tunnel oven comes in two categories, direct gas fired, and indirect gas fired. • Direct gas fired – this type cures products using zoned temperature controls that even-out the heat, to regulate the heating chambers. • Indirect gas fired – this type cures products using the ambient heat that comes from burners firing into strategically placed combustion chambers.

Q: What are the benefits of using a tunnel oven for spray painting?

A: There are a range of benefits that come from using tunnel ovens in your curing process. These include: • Decreased curing times for high output, and lowered costs • Evenly distributed heat for thicker, more uniform coatings and better-quality curing • Tunnel ovens require less maintenance

Q: What makes a good drying room?

A: There are a few options to consider, to make your drying room more effective. 1. Improve the heating mechanism in the drying room 2. Vent the room more efficiently with a stronger extractor fan 3. Consider a dehumidifier as a component in the room

Q: How does a box oven help improve the quality of the paint finish?

A: Through the use of a uni-flow air distribution system, box ovens are able to distribute heated air on both sides of the unit. This is essentially heat transfer technology, or a highly efficient use of heat. The advantage to this system is two-fold – heat efficiency means energy saving and cost saving.

Spray Booth Consumables

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Ultrimax Concertina Spray Booth Filter 0.9mx9m
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BLS Maintenance Free Half Mask - A1P2
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ABAC Air Compressor - 3hp - Static Belt Drive - 150 Litre
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£2990 ex. VAT £3588 in. VAT
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£89999 ex. VAT £1,07999 in. VAT